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Fully automatic sealing machines

Fully automatic tube filling sealing machine Aluminum Plastic composite tubes high speed heat seal

Date:2021-11-25
Published by:PENGLAI INDUSTRIAL CORP LTD
Cel:+86-15811882441 +86-13077872898
Phone:+86-20-84206097 +86-755-25423447
Email:jackdu999@yahoo.com
Email:penglaipacking@gmail.com

Contact

Model YX-FS60 series Automatic tube filling and sealing machine has 3 speeds:30-40pcs/m,60-70pcs/m,120pcs/m

 

►1. Working process

 

►2.Features of filling and sealing machine

 

►3.Demo on how model YX-FS60 filling sealing machine runs

 

►4.Parameters of filling and sealing tubes machine

 

►5. Drawing of tube filling machine automatic

 

►6. Details of tubes filling and sealing equipment

 

►7. Configuration of tubes filler sealer

 

►8. Auxiliary equipments for filling machine

 

►9. Finished sealed tubes

 

►10. After-sales service for tubes filler sealer

Physical photos of automatic plastic tube packing equipment.

Tube Filling and Sealing Machine

Automatic hose sealing machine is widely used in toothpaste, cosmetics, medicine, and food industries.

The equipment has a high degree of automation, automatic loading, automatic color matching, automatic sealing, batch numbering, and automatic discharging. Using the internal heating method, the Swiss "LEISTER" hot air heater is used to blow hot air from the inner wall of the hose, thereby melting the plastic, and then marking and batch number. The indexing adopts a precision cam indexing mechanism, and the positioning is accurate and stable. The main motor adopts frequency conversion speed regulation, users can adjust the running speed by themselves.

 

aluminum-plastic composite tube samples.jpg

Packaging materials and filling materials Scope:

1) plastic tube, plastic composite tube, aluminum-plastic composite tube.

2) ointments, creams, gels and viscosity fluids.

working process of automatic tubes filling and sealing machine:

Tube (container) → Automatic tube → Identification positioning → Hose cleaning (option) → Filling → Tail hot melt → Pressing and sealing, typing → Hose positioning → Cutting → Finished product discharge

Tube filling sealing machine holders.jpg

different mold for different tube diameters.jpg

Main feature:

◆ The mechanical transmission part is enclosed below the platform, safe and reliable, no pollution;

◆ The filling and sealing part is installed above the platform, and the semi-closed static-free outer frame visible cover is easy to observe, easy to operate, and easy to maintain;

◆ Stainless steel operation panel surface, organic glass protective cover, and installed door protection function;

◆ The oblique hanging tube warehouse can accommodate more hoses,

◆ The upper tube device is equipped with a vacuum adsorption device. After the upper tube interacts with the pressure tube device, the hose is inserted into the upper tube station;

◆ The photoelectric alignment station uses high-precision probes, stepper motors, and other control hose patterns to be located in the correct position;

◆ Without tube and no filling, at the end of the injection, the air blowing device blows off the paste tail; anti-drawing, anti-drip filling

◆ The heating temperature of the tail sealing adopts (Leister hot air gun) internal heating of the tube tail, and the outside is equipped with a cooling and cooling device;

◆ Automatically imprint the production batch number or date at the position required by the process while sealing the tail;

◆ The waste cutting manipulator cuts the waste edge of the hose tail, right-angle, R-angle or arc, and other special-shaped seals;

◆ Internal barrel mixing design for the next big power mixing device, safe, reliable, the scope of application. Barrel insulation system with a controllable water temperature device and a flux-free sandwich hopper to complete. (Option)

◆ Fault protection, overload shutdown, water pressure protection, air pressure protection.

 Demo on how the tubes filling and sealing runs:

 Automatic tube filling sealing machine for varicose veins Cold compress gel 23ml gel filler sealer test run video:

 

Cold compress gel tube filling weight accuracy testing:

Technical Parameters of YX-FS60 Automatic tube filling sealing machine high speed within heating:

Production capacity: 40 pcs

Filling capacity: 5-250ml

Hose diameter: 15-50mm

Hose length: 50-220mm

Filling error: ≤ ± 1%;

Motor power: main motor 1.1kw, heat sealing power: 3kw

Working air pressure: 0.60MPa

Air consumption: not less than 600L / min

Equipment weight: 750kg

Dimensions: 1700 * 1000 * 2000mm

Overview picture of high speed automatic tube filler sealer.

aluminum-plastic composite tubes filling sealing machine.jpg

Drawing of YX-FS60 Automatic aluminum-plastic composite tube machine:

Drawing of high speed tube filling sealing.jpg

Technical Parameters of YX-FS60 Medium speed type

Production capacity: 60-70 / min

Filling volume: 2 -250ml

Hose diameter: 10-55 mm

Hose length: 50-220 mm

Filling accuracy: ≤ ± 0.5%

Sealing heating method: within the heating

Main motor power: 1.5KW

Heat sealing power: 3KW

Working pressure: 0.6MPa

Overall dimensions: 2270mm × 960mm × 2100mm

Weight: 1250kg

*Note: The above parameters are for reference only. The machine constantly upgrades parameters that may cause the actual discrepancies, please understand.

Detailed pictures of automatic tubes filling and sealing machine:

Tube filling details.jpg

Front photo of the tube filling machine.jpg

tube filling material hopper.jpg

Tube sealing machine working details.jpg

Configuration list:

Items

Brand

Origin

P LC  

DELTA  

TAIWAN  

Frequency Changer

DELTA

TAIWAN  

Touch Screen  

EVIEW

TAIWAN  

Encoder  

Omron

JAPAN   

Hot Air Generator  

Leister

Switzerland  

Thermometer MODE  

DELTA

TAIWAN

Proximity switch  

SICK

GERMANY  

Color Code Sensor  

PANASONIC

JAPAN  

Air Pressure Control System  

Omron  

JAPAN

Change Speed Motor

WANNAN

CHINA

Main Pneumatic component  

AIRTAC

TAIWAN  

Air-break switch  

CHNT  

CHINA  

Emergency Swift  

Schneider

FRANCE  

Power switch  

Schneider   

FRANCE  

Power lock  

Schneider

FRANCE  

Power indicator  

Schneider   

FRANCE

Ac contactor   

Schneider  

FRANCE  

Material Level Sensor

 

P+F

Germany  

Material contact parts  

316L Stainless Steel

CHINA  

Machine Structure  

304 Stainless steel

CHINA 

 Auxiliary equipments of tube filling sealing machine:

CA-01 Water chiller:

Microcomputer PLC control system, automatically control of whole units with error correcting operation system.

Original "SCHNEIDER" electrical components, and stability and durability guaranteed.

Built-in titanium tube water tank evaporator, avoid solid and other metal impurities.

Various models designed for different laser equipments. Water temperature tolerance at ±1℃(even±0.1℃) by precise digital control system. With push button operation, work normally without professional personnel.

Easy installation and compatible with equipments in any height.

High efficiency heat exchanger in special design, and static spraying casing with compact size.

Technical parameters:

power of compressor :0.95KW

cooling capacity:2.85KW

Pump power:0.25KW

Refri gerant:R22

Power supply:1P-220V/50HZ

Water chiller.jpg

Optional devices:

1. Mold (cup holder and filling heads etc. )

Mold for different tube diameter (cup holder and filling hea

2. Level controller and plunger type pump into barrels

Level controller.jpg

plunger type pump into barrels.jpg

plunger type pump into barrels(Pump Extract material to the

3. Water circulation heating box Mezzanine barrel

Water circulation heating box.jpg

 

Mezzanine barrel.jpg

4. Stirring/mixing device

 

Stirring device.jpg

 

Mixing function.jpg

Machine touch screen startup interface:

Touch screen.jpg

Automatic tube filler sealer equipment for different tube types:

irregular shape tubes filling sealing.jpg

cosmetic tubes.jpg

curve type tubes.jpg

Wooden packaging before shipment:

Wooden packaging before shipment.jpg

After-sales service on PENGLAI-brand Machines

Guarantee: for all the machines, it claims one year for guarantee. (Excluded from the warranty are problems due to accidents, misuse, misapplication, storage damage,

negligence, or modification to the Equipment or its components.

ALSO, THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)

Installation: after the machine arrives at your factory, if you need it, our technician will go to your place to install and test the machine and also training your worker to operate the machine (The time of train depend on your worker).

The expenses (air ticket, food, hotel, the traveling fee in your country) should be on your account and you need to pay for the technician USD50 per day. also, you can go to our factory to do training.

After-sale service: If you get a problem with the machine, our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account. (as above).

Contact person: Sandy

WhatsApp: +86-181-2082-0071

Tel: +86-755-86718316

Fax: 0086-755—25417648

Email: penglaisales@penglaipacking.com

Skype: penglaichina

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